Regal Aluminum Company Loader

Regal Aluminum is a fully integrated manufacturer of high-quality aluminum profiles and billets in Surat, India, committed to superior customer service and value-added products.

Profile Fabrication

Value-Added Services

From Extruded Profile to Finished Product

Aluminum extrusion is just the beginning. Our comprehensive profile fabrication services transform raw profiles into fully finished, ready-to-assemble components. This commitment to providing value-added, ready-to-use products is central to our mission, saving our clients valuable time, labour, and resources by eliminating their need for secondary processing.

Our skilled technicians and advanced machining capabilities allow us to perform a wide range of fabrication processes with utmost precision, delivering components that meet the exact requirements for applications in architecture, industrial machinery, transportation, and more.

Complex fabricated Aluminum assembly

Our Fabrication Capabilities

Precision Cutting

We provide highly accurate cutting of Aluminum profiles to specified lengths. Our advanced saws ensure clean, burr-free cuts with tight tolerances, preparing components for the next stage of assembly or machining. This foundational service is critical for everything from window frames to industrial structures.

  • High-speed automatic saws for volume production.
  • Mitre cutting for angled joints.
  • Strict adherence to length tolerances.

CNC Machining

For complex and high-precision requirements, our CNC (Computer Numerical Control) machining centers provide unparalleled accuracy. We can perform a multitude of operations to transform a simple profile into a complex, functional part, perfect for automotive components, electronics enclosures, and custom machinery.

  • Drilling & Tapping
  • Milling & Slotting
  • Counter-boring & Chamfering
  • Complex 3D contouring

Punching & Stamping

Our mechanical and hydraulic presses are used for punching and stamping operations. This is an efficient method for creating holes, slots, or patterns in profiles, commonly used for products like shelving systems, ladders, and electrical busbars.

  • Creation of round, square, or custom-shaped holes.
  • Notching and slotting for interlocking parts.
  • High-speed operation for large quantity orders.

Bending & Forming

We have the capability to bend and form Aluminum profiles into various curves and angles without compromising their structural integrity. This service is essential for creating architectural features, custom furniture, and components for transportation like rail coaches.

  • Mandrel bending to prevent profile collapse.
  • 3-roll bending for large-radius curves.
  • Creation of precise angles and U-bends.

Welding & Assembly

Our service culminates in the final assembly of components. We employ skilled welders proficient in TIG, MIG & laser welding techniques for Aluminum to create strong, seamless joints. We can deliver fully assembled products like door and window frames, ladders, or sub-frames for industrial equipment.

  • TIG, MIG & laser welding for strong, clean joints.
  • Mechanical assembly with fasteners and fixtures.
  • Delivery of pre-assembled kits or final products.